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The most reliable validatable vertical continuous bandsealer for medical and pharmaceutical packaging applications.
We are more than willing to support you with your request or run a demo with your packaging
Audion’s D 542 AVTSV is the most reliable vertical band sealer for medical and pharmaceutical packaging applications. Engineered for precision, it delivers the highest level of seal integrity, ensuring that every bag is sealed to perfection. This cutting-edge machine is equipped with Audion Touch Techware, operated via a 7-inch color touchscreen (ADC), offering seamless control over all critical sealing parameters: temperature, pressure, and speed.
Designed for industries where validated, airtight seals are a must, the D 542 AVTSV provides continuous verification of key parameters throughout the production process. Any deviation in temperature, speed, or pressure is instantly flagged with an alarm and the system’s reject mode ensures that bags not meeting the set standards are transported backwards and rejected. This process guarantees that only fully compliant bags proceed, maximizing product safety.
Built from high-quality stainless steel with Audion’s renowned robust design, the D 542 AVTSV offers a compact footprint, making it suitable for integration into production lines or standalone use. Its intuitive, user-friendly touchscreen interface allows operators to easily set up and manage different product recipes, while also providing real-time process management data, alarms, and diagnostics.
This reliable, low-maintenance sealer is ideal for packaging medical sterilizable barrier bags, poly bags, and other laminates that require consistent, hermetic seals. Whether you need a standalone solution or an industrial-scale machine, the D 542 AVTSV will exceed your expectations.
Benefits:
*UDI-Compatible: Audion supports Unique Device Identifier (UDI) printing (on request), enabling compliance with global medical device tracking and traceability regulations. Please contact us to discuss your application.
The D 542 Validatable is also available in Horizontal version for bags that need to be processed in horizontal position.
We work together with you in providing the best quality packaging machines to help you grow your business
The Audion D 542 AVTSV accommodates a wide range of materials, including sealable pouches made from PE, PP, laminates, and paper bags. It’s also fully compatible with preformed sterile barrier systems that meet ISO 11607-1, EN 868-5, and EN 868-9 standards, ensuring reliable seals for critical medical and pharmaceutical applications. Additionally, with both vertical and horizontal seal head adjustment, the machine effortlessly seals both short and long bags, making it ideal for various packaging sizes and production needs.
Audion Touch Techware is an advanced control system that offers precise management of critical sealing parameters, including temperature, pressure, and speed. This cutting-edge technology ensures the highest level of process control, with real-time monitoring and alarms for any deviations. Its user-friendly touchscreen interface allows operators to easily create and manage product-specific recipes, boosting efficiency and minimizing errors. With Audion Touch Techware, users can ensure reliable, validated sealing, meeting the stringent requirements of the medical and pharmaceutical industries.
Built with the signature Audion durable construction, featuring a solid stainless-steel frame designed for long-term reliability in demanding production environments. Its robust build ensures consistent performance while minimizing maintenance needs. The machine’s smooth, rounded corners not only enhance safety but also make it easier to clean, supporting hygienic standards required in the medical and pharmaceutical industries. With its proven design, the D 542 AVTSV delivers worry-free operation, offering the reliability customers have come to expect from Audion.
The Audion D 542 AVTSV meets all relevant industry standards for medical and pharmaceutical packaging, including CE directives, ISO, and DIN certifications (such as EN-ISO 11607-2:2020, DIN 58953-7:2020). This ensures full compliance with the strict regulatory requirements for safe and validated sealing processes.
Audion offers comprehensive calibration services for our extensive range of validatable sealers, widely used in the Medical, Pharmaceutical, and High-Tech industries. All our validatable sealers, rotary heat sealers, validatable Speedpack machines, and validatable vacuum chambers can benefit from our services. Regular user verification and annual re-calibration ensure that our sealers consistently deliver the required seal quality.
The quality and consistency of the seal are determined by three key parameters: temperature, time/speed, and pressure/force. For vacuum chambers, vacuum pressure is also a critical factor.
During calibration, our service engineers meticulously calibrate and adjust these parameters as needed, providing you with a traceable calibration certificate issued in accordance with an ISO 9001 quality management system.
Our reference standards are calibrated under ISO 17025 accreditation, ensuring traceability to national and international standards.
We offer three distinct services for the calibration and validation of our packaging machines:
Audion Factory Calibration: Ensures precise sealing parameters of the packaging machine, marking the first step towards ISO 11607-2:2019 compliance.
IQ/OQ Check (Installation/Operational Qualification): Verifies that the machine and materials consistently produce the required seal. Audion provides essential documentation for your validation process.
Seal Integrity Tests: Our technician will use calibrated instruments and test kits to conduct thorough inspections. A detailed certificate, including all relevant documentation, will be provided upon completion. For regular seal inspection, we offer a comprehensive range of tools and accessories tailored to your specific needs.
The Audion D 542 AVTSV validatable continuous band sealer gives you the following benefits
The following options are available on the Audion D 542 AVTSV validatable continuous band sealer
The following accessories are available on the Audion D 542 AVTSV validatable bandsealer
Almost all Audion machine parts are readily available from stock, ensuring timely replacements and maintaining high seal quality during your packaging processes.
Offering the highest level of validation the Audion D 542 AVTSV is fully compatible to the following directives and certifications:
More specifications of the Audion D 542 AVTSV validatable band sealer
Customize your D 542 AVTSV to your needs
Label printer for printing tracing information on labels to apply on the packaging
Enables quick seal recipe change by scanning a barcode.
Access control with login ID and password
Output signal to external conveyor belt system to synchronize with D 542 AVTSV
Do you want to know what the Audion D 542 AVTSV can offer for your company? Please feel free to contact us as we are looking forward to explore together which packing solutions benefits you most.
International Sales
Audion
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Sales United Kingdom
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